廢氣治理設施不會用、用不好，等于白裝！沸石轉輪+RTO怎么控溫？活性炭何時換？酸堿中和pH值多少？本文直擊四種常見廢氣處理工藝的操作要點與點檢臺賬，手把手教你規范運行、達標排放，讓環保設備真正“活”起來！

　　If the waste gas treatment facilities are not used properly or not used properly, it is equivalent to wearing them for nothing! How to control the temperature of zeolite wheel+RTO? When should activated carbon be replaced? What is the pH value for acid-base neutralization? This article focuses on the operational points and inspection records of four common waste gas treatment processes, teaching you step-by-step how to standardize operation and meet emission standards, making environmental protection equipment truly "live"!

　　有機廢氣污染防治設施環保操作規程——沸石轉輪+RTO

　　Environmental Operation Regulations for Organic Waste Gas Pollution Prevention and Control Facilities - Zeolite Wheel+RTO

　　一、目的規范操作，保證廢氣處理設施正常運行，杜絕未經治理廢氣直接排放。

　　1、 Objective: To standardize operations, ensure the normal operation of waste gas treatment facilities, and prevent the direct discharge of untreated waste gas.

　　二、流程沸石轉輪+RTO有機廢氣處理工藝流程圖三、原理含有機污染物廢氣進入沸石轉輪，揮發性有機物大部份被轉輪上的沸石吸附，而成為較干凈的空氣，這部份干凈的氣體排放至大氣中。被沸石吸附的大部分有機污染物則進入再生區(Regeneration Zone)，在此區完成脫附再生，該過程主要是利用高溫空氣將沸石加以脫附(Desorption)再生。經過再生后，沸石吸附的廢氣經脫附而成為高濃度的有機廢氣。這部分高濃度的有機廢氣進入燃燒器，以直熱式(燃氣式)焚化的方式，將有機組份轉化為無害的CO2和水，以達到去除有機物的目的。

　　2、 Process flow diagram of zeolite wheel+RTO organic waste gas treatment. Principle: When organic pollutant waste gas enters the zeolite wheel, most of the volatile organic compounds are adsorbed by the zeolite on the wheel and become cleaner air. This clean gas is discharged into the atmosphere. Most of the organic pollutants adsorbed by zeolite enter the regeneration zone, where desorption regeneration is completed. This process mainly uses high-temperature air to desorb and regenerate zeolite. After regeneration, the waste gas adsorbed by zeolite becomes high concentration organic waste gas through desorption. This high concentration organic waste gas enters the burner and is directly heated (gas-fired) incinerated to convert organic components into harmless CO2 and water, in order to remove organic matter.

　　四、總體要求1、廢氣處理設備應與產生廢氣的生產工藝設備同步運行！2、廢氣處理設施保持在正常溫度運行，以確保其發揮正常效用！3、車間內禁止未經處理直接外排廢氣的行為！4、日常的運行維護和管理須指定專人負責，定期進行保養！五、日常點檢制度和臺賬制度1、廢氣污染防治設施日常點檢每日不得少于一次。2、檢查風機運轉是否正常。?3、檢查管路、廢氣處理設施是否有漏氣現場。4、轉輪吸附裝置再生解吸溫度是否正常。（應滿足《吸附法工業有機廢氣治理工程技術規范》（HJ2026-2013）規定之要求，活性炭和活性炭纖維吸附劑，熱氣流溫度不高于120℃；分子篩吸附劑，熱氣流溫度不高于200℃）5、燃燒室溫度是否正常。（《蓄熱燃燒法工業有機廢氣治理工程技術規范》（HJ1093-2020）規定之要求，燃燒室溫度應高于760℃）。6、加強廢氣處理設施的運行管理。做好維護、保養紀錄，建立管理臺賬，記錄治污設施運行的關鍵參數，相關臺賬記錄至少保存三年，現場保留不少于一個月的臺賬記錄。

　　4、 Overall requirement 1: The exhaust gas treatment equipment should operate synchronously with the production process equipment that generates exhaust gas! 2. The exhaust gas treatment facilities are kept operating at normal temperature to ensure their proper functioning! 3. Untreated direct discharge of exhaust gas is prohibited in the workshop! 4. Daily operation, maintenance, and management must be assigned to a dedicated person for regular maintenance! 5、 Daily inspection system and ledger system: 1. The daily inspection of waste gas pollution prevention and control facilities shall not be less than once a day. 2. Check if the fan is running normally.? 3. Check if there are any leaks in the pipelines and exhaust gas treatment facilities on site. 4. Is the regeneration desorption temperature of the rotary adsorption device normal. (It should meet the requirements of the "Technical Specification for Industrial Organic Waste Gas Treatment by Adsorption Method" (HJ2026-2013), and the temperature of the hot gas flow for activated carbon and activated carbon fiber adsorbents should not exceed 120 ℃.); Molecular sieve adsorbent, with a hot gas flow temperature not exceeding 200 ℃. 5. Check if the combustion chamber temperature is normal. According to the Technical Specification for Industrial Organic Waste Gas Treatment by Thermal Storage Combustion Method (HJ1093-2020), the combustion chamber temperature should be higher than 760 ℃. 6. Strengthen the operation and management of exhaust gas treatment facilities. Maintain and upkeep records, establish management ledgers, record key parameters of pollution control facilities operation, keep relevant ledger records for at least three years, and retain ledger records on site for no less than one month.

　　六、維修和應急停產停排措施1、若公司廢氣處理設施處理能力出現不足時，由維修負責人通知生產車間立即采用停產或限產的方法降低廢氣排放，保障排放的廢氣都經過處理并達標。2、當污染治理設施損壞時，維修負責人應即時通知車間停產，停止廢氣排放。3、當出現應緊急事故或設備損害等原因造成廢氣設備停止運行時，應立即報告當地環境保護行政主管部門。4、設備科每年定期組織一次污染治理設施意外事故的應急措施落實情況檢查。

　　6、 Maintenance and emergency shutdown measures 1. If the company's waste gas treatment facilities have insufficient processing capacity, the maintenance manager shall notify the production workshop to immediately adopt shutdown or production restrictions to reduce waste gas emissions, ensuring that the discharged waste gas is treated and meets the standards. 2. When pollution control facilities are damaged, the person in charge of maintenance should immediately notify the workshop to stop production and exhaust emissions. 3. When there is an emergency or equipment damage that causes the exhaust equipment to stop running, it should be immediately reported to the local environmental protection administrative department. 4. The Equipment Department organizes an annual inspection of the implementation of emergency measures for pollution control facility accidents.

　　有機廢氣污染防治設施環保操作規程——RCO法

　　Environmental Operation Regulations for Organic Waste Gas Pollution Prevention and Control Facilities - RCO Law

　　一、目的規范操作，保證廢氣處理設施正常運行，杜絕未經治理廢氣直接排放。

　　1、 Objective: To standardize operations, ensure the normal operation of waste gas treatment facilities, and prevent the direct discharge of untreated waste gas.

　　二、流程三、原理含有機污染物廢氣進入吸附裝置，揮發性有機物大部份被吸附裝置吸附，而成為較干凈的空氣，這部份干凈的氣體排放至大氣中。被吸附裝置吸附的大部分有機污染物則進入脫附再生區，在此區完成脫附再生，該過程主要是利用高溫空氣將脫附再生。經過再生后，吸附裝置吸附的廢氣經脫附而成為高濃度的有機廢氣。這部分高濃度的有機廢氣進入催化燃燒床，有機廢氣加熱到催化起燃問題以上，廢氣經過安裝有催化劑的床層時，廢氣中的VOCs轉化為無害的CO2和水，以達到去除有機物的目的。

　　2、 Process 3: The principle involves the organic pollutant waste gas entering the adsorption device. Most of the volatile organic compounds are adsorbed by the adsorption device and become relatively clean air. This clean gas is discharged into the atmosphere. Most of the organic pollutants adsorbed by the adsorption device enter the desorption regeneration zone, where desorption regeneration is completed. This process mainly utilizes high-temperature air for desorption regeneration. After regeneration, the waste gas adsorbed by the adsorption device becomes high concentration organic waste gas through desorption. This high concentration of organic waste gas enters the catalytic combustion bed, and the organic waste gas is heated above the catalytic ignition problem. When the waste gas passes through the bed layer equipped with catalysts, the VOCs in the waste gas are converted into harmless CO2 and water to achieve the goal of removing organic matter.

　　四、總體要求1、廢氣處理設備應與產生廢氣的生產工藝設備同步運行！2、廢氣處理設施保持在正常溫度運行，以確保其發揮正常效用！3、車間內禁止未經處理直接外排廢氣的行為！4、日常的運行維護和管理須指定專人負責，定期進行保養！

　　4、 Overall requirement 1: The exhaust gas treatment equipment should operate synchronously with the production process equipment that generates exhaust gas! 2. The exhaust gas treatment facilities are kept operating at normal temperature to ensure their proper functioning! 3. Untreated direct discharge of exhaust gas is prohibited in the workshop! 4. Daily operation, maintenance, and management must be assigned to a dedicated person for regular maintenance!

　　五、日常點檢制度和臺賬制度1、廢氣污染防治設施日常點檢每日不得少于一次。2、檢查風機運轉是否正常。?3、檢查管路、廢氣處理設施是否有漏氣現場。4、轉輪吸附裝置再生解吸溫度是否正常。（應滿足《吸附法工業有機廢氣治理工程技術規范》（HJ2026-2013）規定之要求，活性炭和活性炭纖維吸附劑，熱氣流溫度不高于120℃；分子篩吸附劑，熱氣流溫度不高于200℃）5、催化燃燒室溫度是否正常。（參照具體公司廢氣設計方案，一般溫度區間在250℃~400℃）。6、加強廢氣處理設施的運行管理。做好維護、保養紀錄，建立管理臺賬，記錄治污設施運行的關鍵參數，相關臺賬記錄至少保存三年，現場保留不少于一個月的臺賬記錄。

　　5、 Daily inspection system and ledger system: 1. The daily inspection of waste gas pollution prevention and control facilities shall not be less than once a day. 2. Check if the fan is running normally.? 3. Check if there are any leaks in the pipelines and exhaust gas treatment facilities on site. 4. Is the regeneration desorption temperature of the rotary adsorption device normal. (It should meet the requirements of the "Technical Specification for Industrial Organic Waste Gas Treatment by Adsorption Method" (HJ2026-2013), and the temperature of the hot gas flow for activated carbon and activated carbon fiber adsorbents should not exceed 120 ℃.); Molecular sieve adsorbent, with a hot gas flow temperature not exceeding 200 ℃. 5. Check if the temperature of the catalytic combustion chamber is normal. (Referring to the specific company's exhaust gas design plan, the general temperature range is between 250 ℃ and 400 ℃). 6. Strengthen the operation and management of exhaust gas treatment facilities. Maintain and upkeep records, establish management ledgers, record key parameters of pollution control facilities operation, keep relevant ledger records for at least three years, and retain ledger records on site for no less than one month.

　　六、維修和應急停產停排措施1、若公司廢氣處理設施處理能力出現不足時，由維修負責人通知生產車間立即采用停產或限產的方法降低廢氣排放，保障排放的廢氣都經過處理并達標。2、當污染治理設施損壞時，維修負責人應即時通知車間停產，停止廢氣排放。3、當出現應緊急事故或設備損害等原因造成廢氣設備停止運行時，應立即報告當地環境保護行政主管部門。4、設備科每年定期組織一次污染治理設施意外事故的應急措施落實情況檢查。

　　6、 Maintenance and emergency shutdown measures 1. If the company's waste gas treatment facilities have insufficient processing capacity, the maintenance manager shall notify the production workshop to immediately adopt shutdown or production restrictions to reduce waste gas emissions, ensuring that the discharged waste gas is treated and meets the standards. 2. When pollution control facilities are damaged, the person in charge of maintenance should immediately notify the workshop to stop production and exhaust emissions. 3. When there is an emergency or equipment damage that causes the exhaust equipment to stop running, it should be immediately reported to the local environmental protection administrative department. 4. The Equipment Department organizes an annual inspection of the implementation of emergency measures for pollution control facility accidents.

　　有機廢氣污染防治設施環保操作規程——吸附法

　　Environmental Operation Regulations for Organic Waste Gas Pollution Prevention and Control Facilities - Adsorption Method

　　一、目的規范操作，保證廢氣處理設施正常運行，杜絕未經治理廢氣直接排放。

　　1、 Objective: To standardize operations, ensure the normal operation of waste gas treatment facilities, and prevent the direct discharge of untreated waste gas.

　　二、流程有機廢氣處理工藝流程圖三、原理1、水噴淋工作原理利用霧化器將液體充分細化，大大提高氣液接觸面積。水霧噴灑廢氣，將廢氣中的水溶性或大顆粒成分沉降下來，達到污染物與潔凈氣體分離的目的。2、活性炭吸附工作原理吸附過程就是在界面上的擴散過程，是發生在固體表面的吸附，這是由于固體表面存在著剩余的吸引力而引起的。吸附可分為物理吸附和化學吸附；物理吸附亦稱范德華吸附，是由于吸附劑與吸附質分子之間的靜電力或范德華引力導致物理吸附引起的，當固體和氣體之間的分子引力大于氣體分子之間的引力時，即使氣體的壓力低于與操作溫度相對應的飽和蒸氣壓，氣體分子也會冷凝在固體表面上，物理吸附是一種放熱過程。化學吸附亦稱活性吸附，是由于吸附劑表面與吸附質分子間的化學反應力導致化學吸附，它涉及分子中化學鍵的破壞和重新結合，因此，化學吸附過程的吸附熱較物理吸附過程大。在吸附過程中，物理吸附和化學吸附之間沒有嚴格的界限，同一物質在較低溫度下可能發生物理吸附，而在較高溫度下往往是化學吸附。

　　2、 Process flow diagram of organic waste gas treatment 3. Principle 1: Working principle of water spray. The atomizer is used to fully refine the liquid, greatly improving the gas-liquid contact area. Water mist sprays exhaust gas to settle water-soluble or large particle components in the exhaust gas, achieving the goal of separating pollutants from clean gases. 2. The working principle of activated carbon adsorption is the diffusion process at the interface, which occurs on the solid surface due to the residual attractive force on the solid surface. Adsorption can be divided into physical adsorption and chemical adsorption; Physical adsorption, also known as van der Waals adsorption, is caused by the electrostatic force or van der Waals attraction between the adsorbent and the adsorbate molecules. When the molecular attraction between solid and gas is greater than that between gas molecules, even if the gas pressure is lower than the saturation vapor pressure corresponding to the operating temperature, gas molecules will condense on the solid surface. Physical adsorption is an exothermic process. Chemical adsorption, also known as active adsorption, is caused by the chemical reaction force between the surface of the adsorbent and the adsorbate molecules. It involves the destruction and recombination of chemical bonds in the molecules. Therefore, the adsorption heat in the chemical adsorption process is greater than that in the physical adsorption process. In the adsorption process, there is no strict boundary between physical adsorption and chemical adsorption. The same substance may undergo physical adsorption at lower temperatures, while chemical adsorption often occurs at higher temperatures.

　　四、總體要求1、廢氣處理設備應與產生廢氣的生產工藝設備同步運行！2、活性炭按照要求定期更換，以確保其發揮正常效用！3、車間內禁止未經處理直接外排廢氣的行為！4、日常的運行維護和管理須指定專人負責，定期進行保養！

　　4、 Overall requirement 1: The exhaust gas treatment equipment should operate synchronously with the production process equipment that generates exhaust gas! 2. Activated carbon should be replaced regularly as required to ensure its normal function! 3. Untreated direct discharge of exhaust gas is prohibited in the workshop! 4. Daily operation, maintenance, and management must be assigned to a dedicated person for regular maintenance!

　　五、日常點檢制度和臺賬制度1、廢氣污染防治設施日常點檢每日不得少于一次。2、檢查循環泵浦及馬達是否運行正常。3、檢查風機運轉是否正常。4、檢查管路、廢氣處理設施是否有漏液現場。5、吸附床的溫度是否正常（按照具體公司廢氣處理方案確定，方案中未確定的，應滿足《吸附法工業有機廢氣治理工程技術規范》（HJ2026-2013）規定之要求）。6、加強廢氣處理設施的運行管理。做好活性炭更換、維護、保養紀錄，建立管理臺賬，記錄治污設施運行的關鍵參數，相關臺賬記錄至少保存三年，現場保留不少于一個月的臺賬記錄。

　　5、 Daily inspection system and ledger system: 1. The daily inspection of waste gas pollution prevention and control facilities shall not be less than once a day. 2. Check if the circulating pump and motor are operating normally. 3. Check if the fan is operating normally. 4. Check whether there is any leakage in the pipeline and exhaust gas treatment facilities on site. 5. Whether the temperature of the adsorption bed is normal (determined according to the specific company's waste gas treatment plan, if not determined in the plan, it should meet the requirements specified in the "Technical Specification for Industrial Organic Waste Gas Treatment by Adsorption Method" (HJ2026-2013)). 6. Strengthen the operation and management of exhaust gas treatment facilities. Keep records of activated carbon replacement, maintenance, and upkeep, establish management ledgers, and record key parameters of pollution control facility operation. Relevant ledger records should be kept for at least three years, and on-site ledger records should be kept for no less than one month.

　　六、維修和應急停產停排措施1、若公司廢氣處理設施處理能力出現不足時，由維修負責人通知生產車間立即采用停產或限產的方法降低廢氣排放，保障排放的廢氣都經過處理并達標。2、當污染治理設施損壞時，維修負責人應即時通知車間停產，停止廢氣排放。3、當出現應緊急事故或設備損害等原因造成廢氣設備停止運行時，應立即報告當地環境保護行政主管部門。4、設備科每年定期組織一次污染治理設施意外事故的應急措施落實情況檢查。

　　6、 Maintenance and emergency shutdown measures 1. If the company's waste gas treatment facilities have insufficient processing capacity, the maintenance manager shall notify the production workshop to immediately adopt shutdown or production restrictions to reduce waste gas emissions, ensuring that the discharged waste gas is treated and meets the standards. 2. When pollution control facilities are damaged, the person in charge of maintenance should immediately notify the workshop to stop production and exhaust emissions. 3. When there is an emergency or equipment damage that causes the exhaust equipment to stop running, it should be immediately reported to the local environmental protection administrative department. 4. The Equipment Department organizes an annual inspection of the implementation of emergency measures for pollution control facility accidents.

　　酸性廢氣污染防治設施環保操作規程

　　Environmental Protection Operation Regulations for Acid Waste Gas Pollution Prevention and Control Facilities

　　一、目的規范操作，保證廢氣處理設施正常運行，杜絕未經治理廢氣直接排放。

　　1、 Objective: To standardize operations, ensure the normal operation of waste gas treatment facilities, and prevent the direct discharge of untreated waste gas.

　　二、流程酸性廢氣處理工藝流程圖三、原理酸性廢氣，溶于水并能和堿液中和，廢氣通過收集管道進入噴淋吸附塔，在塔內充分與堿液水霧接觸，達到中和吸收的效果，達標排放。

　　2、 Process flow diagram of acid waste gas treatment: Principle: Acid waste gas is soluble in water and can be neutralized with alkali solution. The waste gas enters the spray adsorption tower through the collection pipeline and fully contacts with the alkali solution water mist inside the tower to achieve neutralization and absorption, and is discharged in compliance with standards.

　　四、總體要求1、廢氣處理設備應與產生廢氣的生產工藝設備同步運行！2、廢氣塔要定期添加藥劑，以確保其發揮正常效用！3、車間內禁止未經處理直接外排廢氣的行為！4、日常的運行維護和管理須指定專人負責，定期進行保養！

　　4、 Overall requirement 1: The exhaust gas treatment equipment should operate synchronously with the production process equipment that generates exhaust gas! 2. The exhaust tower should be regularly refilled with chemicals to ensure its normal effectiveness! 3. Untreated direct discharge of exhaust gas is prohibited in the workshop! 4. Daily operation, maintenance, and management must be assigned to a dedicated person for regular maintenance!

　　五、日常點檢制度和臺賬制度1、廢氣污染防治設施日常點檢每日不得少于一次。2、檢查循環泵及馬達是否運行正常。3、檢查風機運轉是否正常。4、檢查加藥裝置運轉是否正常。5、檢查洗滌塔吸收液pH是否正常（pH值8~10）。6、檢查pH控制器是否正常。7、檢查化學藥品儲罐液位是否足夠（若不足需加藥液至適當液位）8、檢查管路、廢氣處理設施是否有漏液現場。9、加強廢氣處理設施的運行管理。做好加藥、維護、保養紀錄，建立管理臺賬，記錄治污設施運行的關鍵參數，相關臺賬記錄至少保存三年，現場保留不少于一個月的臺賬記錄。

　　5、 Daily inspection system and ledger system: 1. The daily inspection of waste gas pollution prevention and control facilities shall not be less than once a day. 2. Check if the circulation pump and motor are operating normally. 3. Check if the fan is operating normally. 4. Check if the dosing device is operating normally. 5. Check if the pH of the absorption solution in the washing tower is normal (pH value 8-10). 6. Check if the pH controller is functioning properly. 7. Check if the liquid level in the chemical storage tank is sufficient (if insufficient, add liquid to the appropriate level). 8. Check if there is any leakage in the pipeline and exhaust gas treatment facilities on site. 9. Strengthen the operation and management of exhaust gas treatment facilities. Keep records of dosing, maintenance, and upkeep, establish management ledgers, and record key parameters of pollution control facilities operation. Relevant ledger records should be kept for at least three years, and on-site ledger records should be kept for no less than one month.

　　六、維修和應急停產停排措施1、若公司廢氣處理設施處理能力出現不足時，由維修負責人通知生產車間立即采用停產或限產的方法降低廢氣排放，保障排放的廢氣都經過處理并達標。2、當污染治理設施損壞時，維修負責人應即時通知車間停產，停止廢氣排放。3、當出現應緊急事故或設備損害等原因造成廢氣設備停止運行時，應立即報告當地環境保護行政主管部門。4、設備科每年定期組織一次污染治理設施意外事故的應急措施落實情況檢查。

　　6、 Maintenance and emergency shutdown measures 1. If the company's waste gas treatment facilities have insufficient processing capacity, the maintenance manager shall notify the production workshop to immediately adopt shutdown or production restrictions to reduce waste gas emissions, ensuring that the discharged waste gas is treated and meets the standards. 2. When pollution control facilities are damaged, the person in charge of maintenance should immediately notify the workshop to stop production and exhaust emissions. 3. When there is an emergency or equipment damage that causes the exhaust equipment to stop running, it should be immediately reported to the local environmental protection administrative department. 4. The Equipment Department organizes an annual inspection of the implementation of emergency measures for pollution control facility accidents.

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